Heated Enclosure Assemblies
Heated Enclosure Assemblies
Heated Enclosure Assemblies, Manufacturing Services
Insulation Jackets, Manufacturing Services
Insulation Jackets
Insulation Jackets JET FIRE PRO FLEXIBLE PASSIVE FIRE PROTECTION (PFP) INSULATION JACKETING SYSTEM The Jet Fire Pro is the world’s thinnest and most innovative flexible fire protection Jacketing system offering 30, 60, 90 or 120 minutes of life saving protection. The Jacket protects equipment from jet and hydrocarbon fires, thereby ensuring that they do not fail and that workers have time to escape. In 2012 the jacket was awarded the coveted type-approval for a minimum of 120 minutes of protection by Lloyds Register due to its outstanding performance during intense testing. AEROLITE THE WORLD’S THINNEST FLEXIBLE INSULATION JACKETING SYSTEM At only 10mm thick the Aero Lite™ jacket range offers significant space and weight savings for the perfect engineered solution. The Aero Lite™ system has an innovational and intelligent fail safe system built into the design. This assures that on the unlikely event water was to penetrate to the underside of the insulation jacket it will intelligently draw any moisture away from the pipe or equipment and dispose of it through its built in ventilation system. WEATHER PRO ALL WEATHER PROTECTIVE THERMAL INSULATION JACKETING SYSTEM Corrosion under insulation costs industry billions of pounds per year in disruption to process. Going back to the route of the problem it was identified that painting and insulation standards of yesterday needed updating and improved. The Weather ProTM jacket combats this and is designed with a tough weather resistant outer covering preventing water ingress and protecting your assets from corrosion under insulation. ACOUSTIC FLEXIBLE NOISE REDUCTION INSULATION JACKETING SYSTEM The Acoustic Pro™ jacket has been engineered to cater for service temperatures ranging from -40°C to 230°C using a combination of infill materials from 15mm dependent on noise reduction requirements and temperature of equipment. The thickness of the Acoustic Pro™ insulation jacket is typically 25mm to 50mm although this can differ depending on project requirements and specifications. The Acoustic Pro jacketing system provides all the insulation qualities of our Weather Pro or Aero Lite ranges of insulation jackets with an added acoustic barrier designed to reduce noise levels by a minimum of 40dB. The Acoustic Pro™Jacketing range has been independently tested in 2010 at Bradford University in accordance with international standards. HIGH-TEMP HIGH TEMPERATURE RESISTANT INSULATION JACKETING SYSTEM – DESIGNED FOR WORKING TEMPERATURES OF 1,000 DEGREES CONTINUALLY The High Temp Pro jacket is constructed as a boxed section jacket from high performance graphite treated glass cloth with an additional weather protective outer layer. Our advanced heat reduction systems dramatically reduced heat-loss and protects against weather and other factors. “Achieve an outer surface temperate of 68.5oC on an exhaust stack with a standard operating temperate of 455oC” TECH+ AN INSULATION JACKETING SOLUTION TAILORED TO YOUR EXACT REQUIREMENTS Together with our partners we provide in-house design services that can provide jacketing solutions to meet the exact requirements of a project. A wide range of materials are available depending on the specification of a project including the temperatures of equipment and conditions of surroundings. Other factors can also be taken into account to ensure we provide the most cost effective, energy efficient product with the most extensive life span.
Commercial and Domestic Trace Heating, Control & Distribution Panels
Control & Distribution Panels
Control & Distribution Panels We provide control panels and systems to client specification or to our in house design specifications. Typical distribution panels will consist of the following equipment:- IP55 Sheet Steel Enclosure, Manufactured from 1.5mm thick steel plate, finished in silicone grey oven dried paint, RAL 7032 Internal mounting plate, manufactured from 2.5 or 3.0mm thick steel plate, finished in orange paint, RAL 2000 The enclosure is supplied 2.0mm thick, undrilled gland plate(s), top or bottom Suitably rated 4 pole door interlocked isolator Power On indication lamp- white MCB/RCD overcurrent/earth leakage protective device, MCB units sized to suit the maximum circuit load, RCD units rated 30 mA/30 ms Common MCB/RCD trip indication lamp- red Individual MCB/RCD indication lamps- red Individual MCB/RCD on/off indication lamps- green Suitably rated single phase circuit ammeter Pad lockable circuit isolators- padlock by others 1 pair Common volt free alarm terminals, n/c Lot Outgoing power terminals, suitable for 2core cable up to 6mm sq All components are inter-wired using suitably sized tri-rated cable to BS 6231 Each indication lamp is connected via a DIN rail mounted fuse terminal and quick disconnect terminal. Indication lamps are 240/6v transformer type.
Commercial and Domestic Trace Heating, Temperature Controls
Temperature Controls
Temperature Controls Our Weatherproof Range – temperature range to 150C Reference Type IP rating Switch rating Entries Aux Relay DT-A-1 Ambient Sensing 67 20 amps @ 110 vac 6 x 20mm no DT-A-1-VF Ambient Sensing 67 20 amps @ 110 vac 6 x 20mm yes DT-A-2 Ambient Sensing 67 20 amps @ 240 vac 6 x 20mm no DT-A-2-VF Ambient Sensing 67 20 amps @ 240 vac 6 x 20mm yes DT-P-1 Surface Sensing 67 20 amps @ 110 vac 6 x 20mm no DT-P-1-VF Surface Sensing 67 20 amps @ 110 vac 6 x 20mm yes DT-P-2 Surface Sensing 67 20 amps @ 240 vac 6 x 20mm no DT-P-2-VF Surface Sensing 67 20 amps @ 240 vac 6 x 20mm yes Hazardous Area Thermostats We provide Pipe sensing models that have a protected capillary tube with surface mounting sensor bulb. Air sensing types have an air sensing model for frost protection purposes. All thermostats are adjustable over a temperature range and are ‘ON – OFF’ units with an electrical switch operated by expansion of the liquid in the sensing bulb or capillary. The units are suitable for use in corrosive and dust laden atmospheres. SIRA approved for Zone I and Zone II hazardous areas
Commercial and Domestic Trace Heating, Skin Effect Systems
Skin Effect Systems
Skin Effect Systems Skin Effect Heat Systems Typical Characteristics of product range Available for hazardous area applications – Zone 1 & 2 Maximum Application Temperature to 200°C Maximum Circuit length – 25000m Skin effect heating system can provide a cost-effective alternative to Series resistance heat tracing on long pipelines. A pipeline up to 25 kilometres plus long can be traced from a single power point. Skin effect heating system generates heat in the “Heat Tube” by the return electrical current flowing through the impedance of the inner skin of the heat tube. Maximum Maintenance Temperature: 200°C SES – Freeze Protection and Temperature Maintenance Cable Type Cable Output Max Withstand Temp (Power Off) Max Energised Temp (Power On) Hazardous AreaT-Rating Silicone Insulated To 60 w/m 200°C 190°C T1 – T6* FEP single core To 150 w/m 250°C 200°C T1 – T6*
Commercial and Domestic Trace Heating, Series Wire
Series Wire
Series Wire Typical Characteristics of product range Available for hazardous area applications – Zone 1 & 2 Maximum Application Temperature to 200C Maximum Circuit length – 15000m These cables are provided as flexible, cut – to – length. The whole design of the cable relies on insulated conductors which are wired in series (for single phase supplies) or connected in a star connection at the remote end (for three phase supplies). The cables can be in a variation of a single conductor per cable, two conductors, or three conductors per cable. SWA – Freeze Protection and Temperature Maintenance Cable Type Cable Output Max Withstand Temp (Power Off) Max Energised Temp (Power On) Hazardous AreaT-Rating FEP single core To 60 w/m 250°C 200°C T1 – T6* FEP twin core To 60 w/m 250°C 200°C T1 – T6* FEP three core To 60 w/m 250°C 200°C T1 – T6* *T ratings are determined as a function of cable output and pipe temperature.
Commercial and Domestic Trace Heating, Constant Wattage cable
Constant Wattage cable
Constant Wattage cable Constant Wattage Heating Cables Typical Characteristics of product range Available for hazardous area applications – Zone 1 & 2 Maximum Application Temperature to 425C Maximum Circuit length – 200m Cut to Length Cable cannot be crossed on itself without potential over temperature damage. These types of cables differ in the construction to self-regulating cables and in operation. In this construction the two bus-wires are extruded with an insulating layer over each conductor. At pre-determined distances, the insulation is removed from alternate conductors, exposing the base conductor. A heating wire (or element) is wrapped around the two conductors, and where the wire meets these two areas, a heating ‘zone’ is created. A layer of insulation is then extruded over the cable. Similar to the self-regulating cable, a further optional layer of metallic braid and a final thermoplastic or fluoropolymer insulation can be extruded over the cable to provide a finished product. The heating element used has a very low alpha coefficient. This means that the resistance of the element is very uniform regardless of the temperature. The advantages of constant output cables are that start-up currents are negligible. A disadvantage is that the cable must not be crossed upon itself as hot spots may occur. Our Range Includes: OBCW – Freeze Protection and Temperature Maintenance Output Wattage range (w/m) 10,20,30,40 Maximum maintain temperature (energized) 10 w/m 150°C Maximum maintain temperature (energized) 20 w/m 120°C Maximum maintain temperature (energized) 30 w/m 90°C Maximum maintain temperature (energized) 40 w/m 65°C Maximum exposure temperature (de energized) 205°C Minimum installation temperature -40°C Working voltage range 110V- 120V / 220-240V HCW – Freeze Protection and Temperature Maintenance Output Wattage range (w/m) 10,20,30,40 Maximum maintain temperature (energized) 10 w/m 150°C Maximum maintain temperature (energized) 20 w/m 120°C Maximum maintain temperature (energized) 30 w/m 90°C Maximum maintain temperature (energized) 40 w/m 65°C Maximum exposure temperature (de energized) 205°C Minimum installation temperature -40°C Working voltage range 110V- 120V / 220-240V
Commercial and Domestic Trace Heating, Self-Regulating cable
Self-Regulating cable
Self-Regulating cable Self-Regulating Heating Cables Typical Characteristics of product range Available for hazardous area applications – Zone 1 & 2 Maximum Application Temperature to 250C Maximum Circuit length – 200m Cut to Length Cable can be crossed on itself without potential over-temperature damage. These types of cables are very popular due to their inherent safety and cut to length ability. The general construction is that there are two conductors (bus-wires) providing a live and neutral supply along the length of the cable. A semi conductive heating matrix is extruded between these conductors forming the heating element. Suitable electrical insulation is further extruded over the matrix providing the dielectric barrier. The cable is then completed with options of a metallic braid and a further outer jacket for both mechanical and corrosion protection. The function of the inner conductive core is to generate heat. The output will vary dependant on its temperature and the local environment. This is the self-regulating effect. The advantage of the cable is that it cannot overheat and can be cut to the desired length. A potential disadvantage is the start-up currents which must be assessed and accounted for with any associated switch gear, thermostats or protection. Our Range Includes: SSR – Freeze Protection – Internal Pipe Heating Output Wattage range (w/m) @ 5C 10, 15, 25,30 Maximum maintain temperature ( energized) 65°C Maximum exposure temperature (de energized) 85°C Minimum installation temperature -40°C Working voltage range 110V- 120V / 220-240V WSR – Freeze Protection – Industrial / Commercial Output Wattage range (w/m) @ 5C 10,17,25,31,40 Maximum maintain temperature ( energized) 65°C Maximum exposure temperature (de energized) 85°C Minimum installation temperature -40°C Working voltage range 110V- 120V / 220-240V HSR – Process Heating – Industrial / Commercial Output Wattage range (w/m) @ 5C 35,45,60 Maximum maintain temperature (energized) 110°C Maximum exposure temperature (de energized) 150°C Minimum installation temperature -40°C Working voltage range 110V- 120V / 220-240V H2oSR – Hot Water Temperature Maintenance Output Wattage range (w/m) @ 5C 10@55C 10@70C Maximum maintain temperature (energized) 90°C Maximum exposure temperature (de energized) 120°C Minimum installation temperature -40°C Working voltage range 110V- 120V / 220-240V RSR – Roof and Gutter Winter Protection Output Wattage range (w/m) @ 5C 25,45,60 Maximum maintain temperature (energized) 110°C Maximum exposure temperature (de energized) 150°C Minimum installation temperature -40°C Working voltage range 110V- 120V / 220-240V
Ex Trace Heating, Heat Trace Long Line Cables
Heat Trace Long Line Cables
Heat Trace Long Line Cables